🔥 Inputs

1 MBH = 1,000 BTU/hr; natural gas ≈ 1,000 BTU/SCF
Developed length — add 50% for fittings if no fitting count
Low pressure: 0.3–0.5 in.wc per run; medium: 0.5–2.0

📊 Results

Recommended Size
Gas Load (CFH)
Gas Velocity (FPS)
Actual ΔP (in.wc)

📐 All Pipe Sizes

Pipe SizeID (in)Capacity (CFH)Velocity (FPS)ΔP (in.wc)Status

📚 Velocity Limits (IFGC / NFPA 54)

ApplicationMax VelocityNotes
Low-pressure gas mains30 FPSNFPA 54 / IFGC recommendation
High-pressure gas50 FPSAbove 0.5 psig
Outdoor undergroundPressure drop governs; per utility requirements
Typical design target20–25 FPSLeaves headroom for demand diversity
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About This Calculator

This natural gas pipe quick estimator sizes low-pressure gas runs in Schedule 40 black iron pipe. Enter the gas load in MBH, the gas type (natural gas, propane, or a custom specific gravity), the developed length, and the allowable pressure drop; the tool recommends a pipe size and reports the gas demand in CFH, the gas velocity, and the actual pressure drop, plus a full capacity table for every size.

It is meant for a fast first pass on a single run. Final design should follow the longest-length or branch-length tables in NFPA 54 / IFGC, confirm utility pressure, and account for fittings and local code amendments.

Formula & Method

Capacity: Q (CFH) = 3,550 × √(ΔP × D5 ÷ (Sg · L))
Velocity: v (fps) = Q ÷ 3,600 ÷ A  where  A = π · (ID ÷ 24)²

This is the Spitzglass low-pressure form, with Q in CFH, ΔP in inches of water column, D the inside diameter (in), L the developed length (ft), and Sg the specific gravity (≈0.60 natural gas, 1.52 propane). It is the engineering basis behind the low-pressure capacity tables in NFPA 54 (National Fuel Gas Code) and the IFGC. Velocity is checked against the IFGC / NFPA 54 limit of about 30 fps for low-pressure mains, with 20–25 fps a common design target.

Frequently Asked Questions

How do I quickly size a low-pressure gas pipe?
Enter the gas load in MBH, the developed pipe length, the gas type, and the allowable pressure drop in inches of water column. The tool converts the load to cubic feet per hour, applies the Spitzglass low-pressure formula to find each Schedule 40 black iron size's capacity, and recommends the smallest pipe that carries the load within the allowable drop and under the velocity limit.
How is MBH converted to CFH for gas?
Natural gas releases about 1,000 BTU per cubic foot, so one MBH (1,000 BTU/hr) is roughly one cubic foot per hour, and the CFH demand is numerically close to the MBH load. Propane is denser at about 2,500 BTU per cubic foot, so the same MBH needs fewer CFH; the tool applies that correction when propane is selected.
What gas velocity is acceptable in the pipe?
Per IFGC and NFPA 54 guidance, low-pressure gas mains are generally kept at or below about 30 feet per second, with a typical design target of 20 to 25 fps to leave headroom for demand diversity. Higher-pressure systems can run faster. This tool computes the actual velocity at each pipe size and flags any size that exceeds the limit.
Should I add length for fittings?
Yes. Use the developed length to the most remote outlet, and if you are not counting fittings individually, add roughly 50 percent to the straight run as an equivalent-length allowance for elbows, tees, and valves. Underestimating length understates the pressure drop and can lead to an undersized pipe and starved appliances.

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Results are design estimates for preliminary sizing. Verify final designs against applicable codes and standards — engineering judgment and a licensed professional engineer’s review are required.